Chapter 3 - Phaco Machine Settings Primer
Four main components and software to tie them together
- Pump - most important variable
- Parameters are dependant on tubing diameter and compliance
- Parameters are dependant on phaco needle diameter
- Allows removal of the emulsified lens material
- Set low during sculpting and higher during quadrant removal and chopping
- Irrigation System
- Typically is just an adjustable bottle held high to allow infusion of fluid
- Machine can adjust bottle height
- Machine can turn fluid on and off
- Ultrasound (U/S) hand piece
- Vibrates needle at a set rate in the 20,000 to 40,000 HZ range
- Increasing the ultrasound power increases the excursion of the needle
- With increasing load the frequency and excursion lessens
- Modern multiple crystal hand pieces can better handle load
- Footswitch
- Typically controlled with dominant foot (without shoes)
- Accelerator like pedal is common across all brands
- Position 0 - everything is off
- Position 1 - irrigation is on, no pump, no ultrasound
- Position 2 - irrigation is on, pump is on, no ultrasound
- Position 3 - irrigation is on, pump is on, ultrasound is on
Phaco Pumps
- Please read the classic definitive text for more details: Barry S. Seibel, Phacodynamics, Slack
- Flow rate: amount of fluid passing through the tubing (cc/min) also aspiration flow rate
- Vacuum: difference in fluid pressure among two points, e.g. tip of needle and AC (mm Hg)
- Vacuum based Pumps – e.g. Venturi pump ( Millennium, Accurus ), diaphragm
- Increasing pump power increases vacuum directly and flow rate indirectly
- Venturi pump requires external source of compressed air
- This has limited acceptance of this pump (make sure your ASC has the proper air lines)
- Compressed gas flows over open top of rigid cassette attached to tubing
- Flow of gas creates vacuum much as flow over wing creates lift
- Flow rate is dependant on resistance of flow
- Roughly analogous to electric current voltage relationship (Ohm's law)
- i=e/r where e = voltage (analogous to vacuum)
- i = current (analogous to flow rate)
- r = resistance (analogous to tubing and occlusion)
- more flow rate with less resistance (fixed vacuum)
- more flow rate with more vacuum (fixed resistance)
- Pump settings -- No settings for flow rate only vacuum
- Fixed: no matter how deep the into position 2 or 3 vacuum is fixed
- Great for chopping and quadrant removal
- Variable: vacuum increases from 0 to max when deeper into pos 2 or 3
- Great for I/A can slowly increase vacuum to just what you need
- Flow based pumps – e.g. peristaltic pump ( Infinity, Sovereign, and Legacy )
- Increasing pump power increases flow rate directly and vacuum indirectly
- Vacuum is dependant on resistance of flow
- Roughly analogous to electric current voltage relationship (Ohm's law)
- e=ir where e = voltage (analogous to vacuum)
- i = current (analogous to flow rate)
- r = resistance (analogous to tubing and occlusion)
- more vacuum with more resistance (fixed vacuum)
- more vacuum with more flow rate (fixed resistance)
- Pump Settings
- Set vacuum cutoff and flow rate
- Vacuum cut off
- Seems like you are setting the vacuum
- Really setting the vacuum at which the pump stops
- Increasing the vacuum does not increase pump speed
- Flow rate or Aspiration FR rate (AFR) sets pump speed (cc/min)
- with modern peristaltic pumps (eg. Infiniti ) for each foot position you can have:
- Fixed or variable flow
- Fixed or variable vacuum cut off
Flow rate | Vacuum | Comment/Application |
Fixed | Fixed | Independent of depth in foot position |
Fixed | Variable | More depth higher vacuum cut off Typical I/A setting on Alcon 20,000 |
Variable | Fixed | More depth faster pump |
Variable | Variable | Both change with depth in foot position |
Phaco Pump Comparison
Pump | Pros | Cons |
Vacuum | Less posterior occlusion surge | Need source of compressed gas |
Flow | Better for sculpting | Post occlusion surge |
Ultrasound Control
- Four ultrasound modes: continuous, pulse, burst, and hyperpulse
- Continuous
- Phaco is on in position three
- Usually increasing ultrasound power with depth into foot position
- Pulse
- Phaco pulses with duty cycle on and off
- Usually with equal on and off time or 50% duty cycle (time on/cycle time)
- Usually the rate (or inverse of duty cycle) is fixed (Hz)
- Usually increasing ultrasound power with depth into foot position
- Burst
- Bursts of power come with off time that decreases with depth into foot position
- Usually when floored in position 3 -- ultrasound power becomes continuous
- ultrasound power is fixed
- Hyperpulse
- Uses short on time pulses e.g. 25% on; 75% off
- Fixed duty cycle; fixed pulse rate
- Usually increasing ultrasound power with depth into foot position
Advantages & Disadvantages of Various Modes
Mode | Advantages | Disadvantages | Applications |
Continuous | Simple | Repels nuclear material | Sculpting |
Pulse | Less hot | Can repel nuclear material | Choo choo chop |
Burst | Less hot | Chopping | |
Hyperpulse | Followability with Long off cycle | Sculpting |
My Typical Settings

[click on table for larger view]



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